Air Classifier (Altun)

Description

This article describes the Altun and Benzer (2014) model for high efficiency air classifiers.^[1]

High efficiency air classifiers may be alternatively described as dynamic or third generation air classifiers.

Model theory

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Excel

The Altun air classifier model may be invoked from the Excel formula bar with the following function call:

=mdUnit_AirClassifier_Altun(Parameters as Range, Size as Range, Feed as Range)

Invoking the function with no arguments will print Help text associated with the model, including a link to this page.

Inputs

The required inputs are defined below in matrix notation with elements corresponding to cells in Excel row ( $i$ ) x column ( $j$ ) format:

Parameters={\begin{bmatrix}D{\text{ (m)}}\\{\mathit {AF}}{\text{ (m}}^{3}{\text{/h)}}\\{\mathit {RS}}{\text{ (m/s)}}\\k_{\alpha }\\n_{\alpha }\\k_{d_{50}}\\n_{d_{50}}\\k_{C}\\n_{C}\\k_{\beta }\\n_{\beta }\\c_{\beta }\\(Q_{\rm {M,F}})_{\rm {L}}{\text{ (t/h)}}\\\end{bmatrix}},\;\;\;\;\;\;Size={\begin{bmatrix}d_{1}{\text{ (mm)}}\\\vdots \\d_{p}{\text{ (mm)}}\\\end{bmatrix}},\;\;\;\;\;\;Feed={\begin{bmatrix}(Q_{\rm {M,F}})_{11}{\text{ (t/h)}}&\dots &(Q_{\rm {M,F}})_{1m}{\text{ (t/h)}}\\\vdots &\ddots &\vdots \\(Q_{\rm {M,F}})_{p1}{\text{ (t/h)}}&\dots &(Q_{\rm {M,F}})_{pm}{\text{ (t/h)}}\\\end{bmatrix}},\;\;\;\;\;\;

where:

$p$ is the number of size intervals
$m$ is the number of ore types
$d_{i}$ is the size of the square mesh interval that mass is retained on (mm)
$d_{i+1}<d_{i}<d_{i-1}$ , i.e. descending size order from top size ( $d_{1}$ ) to sub mesh ( $d_{p}=0$ mm)
$(Q_{\rm {M,F}})_{\rm {L}}$ is the mass flow rate of liquids in the feed (t/h)

Results

The results are displayed in Excel as an array corresponding to the matrix notation below:

{\mathit {mdUnit\_AirClassifier\_Altun}}={\begin{bmatrix}{\begin{bmatrix}{\mathit {DL}}{\text{ (kg/m}}^{3}{\text{)}}\\F{\text{ (t/h)}}\\\alpha \\d_{\rm {50c}}{\text{ (mm)}}\\C{\text{ (frac)}}\\\beta \\\beta ^{*}\\(Q_{\rm {M,OF}})_{\rm {L}}{\text{ (t/h)}}\\(Q_{\rm {M,UF}})_{\rm {L}}{\text{ (t/h)}}\\d_{50}{\text{ (mm)}}\\E_{\rm {p}}{\text{ (mm)}}\\I\\\end{bmatrix}}{\begin{array}{cccccc}{\begin{bmatrix}{\bar {d}}_{1}{\text{ (mm)}}\\\vdots \\{\bar {d}}_{p}{\text{ (mm)}}\end{bmatrix}}&{\begin{bmatrix}(Q_{\rm {M,UF}})_{11}{\text{ (t/h)}}&\dots &(Q_{\rm {M,UF}})_{1m}{\text{ (t/h)}}\\\vdots &\ddots &\vdots \\(Q_{\rm {M,UF}})_{p1}{\text{ (t/h)}}&\dots &(Q_{\rm {M,UF}})_{pm}{\text{ (t/h)}}\\\end{bmatrix}}&{\begin{bmatrix}(Q_{\rm {M,OF}})_{11}{\text{ (t/h)}}&\dots &(Q_{\rm {M,OF}})_{1m}{\text{ (t/h)}}\\\vdots &\ddots &\vdots \\(Q_{\rm {M,OF}})_{p1}{\text{ (t/h)}}&\dots &(Q_{\rm {M,OF}})_{pm}{\text{ (t/h)}}\\\end{bmatrix}}&{\begin{bmatrix}(E_{\rm {oa}})_{1}{\text{ (frac)}}\\\vdots \\(E_{\rm {oa}})_{p}{\text{ (frac)}}\end{bmatrix}}\\\\\\\\\\\\\\\end{array}}\end{bmatrix}}

where:

$(Q_{\rm {M,OF}})_{\rm {L}}$ is the mass flow rate of liquids to the overflow stream (t/h)
$(Q_{\rm {M,UF}})_{\rm {L}}$ is the mass flow rate of liquids to the underflow stream (t/h)

Example

The images below show the selection of input arrays and output results in the Excel interface.

Figure 1. Example showing the selection of the Parameters (blue frame) array in Excel.

Figure 2. Example showing the selection of the Size (red frame), OreSG (green frame) and Feed (purple frame) arrays in Excel.

Figure 3. Example showing the selection of the Results (light blue frame) array in Excel.

SysCAD

The sections and variable names used in the SysCAD interface are described in detail in the following tables.

MD_Classifier page

The first tab page in the access window will have this name.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
Tag	Display	This name tag may be modified with the change tag option.
Condition	Display	OK if no errors/warnings, otherwise lists errors/warnings.
ConditionCount	Display	The current number of errors/warnings. If condition is OK, returns 0.
GeneralDescription / GenDesc	Display	This is an automatically generated description for the unit. If the user has entered text in the 'EqpDesc' field on the Info tab (see below), this will be displayed here. If this field is blank, then SysCAD will display the unit class ID.
Requirements
On	CheckBox	This enables the unit. If this box is not checked, then the MassFracToUF option appears below.
MassFracToUF	Input	Only appears if the On field above is not checked. Specifies the fraction of feed mass that reports to the underflow stream when the model is off.
NumParallelUnits	Input	The number of parallel, identical units to simulate: Feed is divided by the number of parallel units before being sent to the unit model. Unit model products are multiplied back by the same value and returned to the SysCAD product streams. All unit model result values are shown per parallel unit.
Method	Partition (User)	The partition to underflow for each size interval is defined by the user. Different values can be used for different solids.
	Partition (Reid-Plitt)	The partition to underflow for each size interval is defined by a Reid-Plitt efficiency curve. Different parameters can be used for different solids.
	Partition (Whiten-Beta)	The partition to underflow for each size interval is defined by a Whiten-Beta efficiency curve. Different parameters can be used for different solids.
	Air Classifier (Altun)	The Altun air classifier model is used to determine the partition of solids to underflow for each size interval.
	Gravity (Plitt-Flintoff)	The Plitt-Flintoff gravity classifier model is used to determine the partition of solids to underflow for each size interval.
Options
ShowQFeed	CheckBox	QFeed and associated tab pages (eg Sp) will become visible, showing the properties of the combined feed stream.
ShowQOF	CheckBox	QOF and associated tab pages (eg Sp) will become visible, showing the properties of the overflow stream.
ShowQUF	CheckBox	QUF and associated tab pages (eg Sp) will become visible, showing the properties of the underflow stream.
SizeForPassingFracCalc	Input	Size fraction for % Passing calculation. The size fraction input here will be shown in the Stream Summary section.
FracForPassingSizeCalc	Input	Fraction passing for Size calculation. The fraction input here will be shown in the Stream Summary section.
Stream Summary
MassFlow / Qm	Display	The total mass flow in each stream.
SolidMassFlow / SQm	Display	The Solids mass flow in each stream.
LiquidMassFlow / LQm	Display	The Liquid mass flow in each stream.
VolFlow / Qv	Display	The total Volume flow in each stream.
Temperature / T	Display	The Temperature of each stream.
Density / Rho	Display	The Density of each stream.
SolidFrac / Sf	Display	The Solid Fraction in each stream.
LiquidFrac / Lf	Display	The Liquid Fraction in each stream.
Passing	Display	The mass fraction passing the user-specified size (in the field SizeForPassingFracCalc) in each stream.
Passes	Display	The user-specified (in the field FracForPassesSizeCalc) fraction of material in each stream will pass this size fraction.

Classifier page

The Classifier page is used to specify the input parameters for the classifier model.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
Altun
HelpLink		Opens a link to this page using the system default web browser. Note: Internet access is required.
Parameters
Diameter / D	Input	Chamber diameter
AirFlowRate / AF	Input	Flow rate of air into chamber.
RotorSpeed / RS	Input	Velocity of the rotor.
Alpha	Input	Coefficient (k) and exponent (n) of the alpha equation.
d50c	Input	Coefficient (k) and exponent (n) of the d50c equation.
Beta	Input	Coefficient (k), exponent (n) and constant (c) of the beta equation.
Liquids
LiquidsSeparMethod	Split To UF (User)	Liquids are split to underflow by a user-defined fraction of liquids in the feed.
	Split To UF (1-C)	Liquids are split to underflow by the C (overflow) fraction specified for the first species in the model.
	UF Solids Fraction	Sufficient liquids mass is recovered to the underflow stream to yield the user-defined underflow solids mass fraction value (if possible).
	UF Liquids Fraction	Sufficient liquids mass is recovered to the underflow stream to yield the user-defined underflow liquids mass fraction value (if possible).
UFSolidsFracReqd / UF.SfReqd	Input	Required value of the mass fraction of solids in the underflow stream. Only visible if UF Solids Fraction is selected.
UFLiquidsFracReqd / UF.LfReqd	Input	Required value of the mass fraction of liquids in the underflow stream. Only visible if UF Liquids Fraction is selected.
LiqSplitToUF / UF.LiqSplit	Input/Display	The fraction of liquids recovered to underflow.
Results
DustLoading / Feed.DL	Display	Dust loading of the feed.
FineSolidMassFlow / F	Display	Mass flow rate of -36+3 um solids in the feed.
Alpha	Display	Value of the alpha parameter of the Whiten Beta efficiency curve.
d50c	Display	Value of the d_50c parameter of the Whiten Beta efficiency curve.
C	Display	Value of the C parameter of the Whiten Beta efficiency curve.
Beta	Display	Value of the beta parameter of the Whiten Beta efficiency curve.
BetaStar	Display	Value of the beta star parameter of the Whiten Beta efficiency curve.
d50	Display	The separation size, d₅₀, of all solid particles in the feed.
EcartProbable / Ep	Display	The value of the Ecart Probable of the separation.
Imperfection / I	Display	The value of the Imperfection of the separation.

Partition page

The Partition page is used to specify or display the partition by species and size values.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
Distribution
Name	Display	Shows the name of the SysCAD Size Distribution (PSD) quality associated with the feed stream.
IntervalCount	Display	Shows the number of size intervals in the SysCAD Size Distribution (PSD) quality associated with the feed stream.
SpWithPSDCount	Display	Shows the number of species in the feed stream assigned with the SysCAD Size Distribution (PSD) quality.
Partition
Method	Model/User	Select model-calculated or user-defined partition to separate each solids species type.
Density	Display	Density of each solid species.
Size	Display	Size of each interval in mesh series.
MeanSize	Display	Geometric mean size of each interval in mesh series.
All (All column)	Display	Actual overall partition to underflow of all solid species, for each size interval. Excludes solid species not present in the classifier feed.
Partition	Display	Partition to underflow for each size interval, in each solid species, as determined by the selected model or user defined value. Note: These values are displayed regardless of whether the solid species is present in the classifier feed or not.
All (All row, All column)	Display	Displays the actual, total, partition of all solids with a particle size distribution property in the feed to underflow. Excludes solid species not present in the classifier feed.
All (All row, per species)	Display	Actual overall partition to underflow for each solid species, for all size intervals in that species. Excludes solid species not present in the classifier feed.

About page

This page is provides product and licensing information about the Met Dynamics Models SysCAD Add-On.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
About
HelpLink		Opens a link to the Installation and Licensing page using the system default web browser. Note: Internet access is required.
Information		Copies Product and License information to the Windows clipboard.
Product
Name	Display	Met Dynamics software product name
Version	Display	Met Dynamics software product version number.
BuildDate	Display	Build date and time of the Met Dynamics Models SysCAD Add-On.
License
File		This is used to locate a Met Dynamics software license file.
Location	Display	Type of Met Dynamics software license or file name and path of license file.
SiteCode	Display	Unique machine identifier for license authorisation.
ReqdAuth	Display	Authorisation level required, MD-SysCAD Full or MD-SysCAD Runtime.
Status	Display	License status, LICENSE_OK indicates a valid license, other messages report licensing errors.
IssuedTo	Display	Only visible if Met Dynamics license file is used. Name of organisation/seat the license is authorised to.
ExpiryDate	Display	Only visible if Met Dynamics license file is used. License expiry date.
DaysLeft	Display	Only visible if Met Dynamics license file is used. Days left before the license expires.

Additional notes

Solid species that do not possess a particle size distribution property are split according to the overall mass split of the default particle size distribution species selected in the SysCAD Project Configuration.
If the default particle size distribution species is not present in the unit feed, the overall split of all other species with particle size distributions combined is used, as determined by the model.
Gas phase species report directly to the overflow stream without split.

References

↑ Altun, O. and Benzer, H., 2014. Selection and mathematical modelling of high efficiency air classifiers. Powder Technology, 264, pp.1-8.

[Altun_and_Benzer_(2014)-1] Altun, O. and Benzer, H., 2014. Selection and mathematical modelling of high efficiency air classifiers. Powder Technology, 264, pp.1-8.

[1]

Air Classifier (Altun)

Contents

Description

Model theory