Vibrating Screen (Metso)

Description

This article describes an implementation of the vibrating screen sizing methodology described by Metso (Viilo, 2011), coupled with the classification methods of Whiten and White (1977), Dehghani et al. (2002), and Firth and Hart (2008).

Model theory

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Excel

The Metso vibrating screen model may be invoked from the Excel formula bar with the following function call:

=mdUnit_Screen_Metso(Parameters as Range, Size as Range, Feed as Range, OreSG as Range, Rows as Range)

Invoking the function with no arguments will print Help text associated with the model, including a link to this page.

Inputs

The required inputs are defined below in matrix notation with elements corresponding to cells in Excel row ($i$) x column ($j$) format:

$Parameters={\begin{bmatrix}{\text{Moisture (}}\%{\text{ w/w)}}\\{\text{Screen type}}\\{\text{Deck position}}\\{\text{Wet screening (True/False)}}\\w{\text{ (m)}}\\S{\text{ (-)}}\\d_{\rm {AR}}{\text{ (mm/mm)}}\\R_{\rm {f}}{\text{ (frac)}}\\\lambda \\\end{bmatrix}},\;\;\;\;\;\;Size={\begin{bmatrix}d_{1}{\text{ (mm)}}\\\vdots \\d_{n}{\text{ (mm)}}\\\end{bmatrix}},\;\;\;\;\;\;Feed={\begin{bmatrix}(Q_{\rm {M,F}})_{11}{\text{ (t/h)}}&\dots &(Q_{\rm {M,F}})_{1m}{\text{ (t/h)}}\\\vdots &\ddots &\vdots \\(Q_{\rm {M,F}})_{n1}{\text{ (t/h)}}&\dots &(Q_{\rm {M,F}})_{nm}{\text{ (t/h)}}\\\end{bmatrix}},\;\;\;\;\;\;$

$OreSG={\begin{bmatrix}(\rho _{\rm {s}})_{1}{\text{ (t/m}}^{\text{3}}{\text{)}}&\dots &(\rho _{\rm {s}})_{m}{\text{ (t/m}}^{\text{3}}{\text{)}}\\\end{bmatrix}},\;\;\;\;\;\;Rows={\begin{bmatrix}L_{1}{\text{ (m)}}&(D_{1})_{1}{\text{ (mm)}}&(D_{2})_{1}{\text{ (mm)}}&(f_{\rm {o}})_{1}{\text{ (m}}^{2}{\text{/m}}^{2}{\text{)}}\\\vdots &\vdots &\vdots &\vdots \\L_{p}{\text{ (m)}}&(D_{1})_{p}{\text{ (mm)}}&(D_{2})_{p}{\text{ (mm)}}&(f_{\rm {o}})_{p}{\text{ (m}}^{2}{\text{/m}}^{2}{\text{)}}\\\end{bmatrix}}\;\;\;\;\;\;$

where:

• ${\text{Moisture}}$ is the mass fraction of moisture in the screen feed (% w/w)
• ${\text{Screen type}}$ is the deck slope and motion characteristic of the screen:
  • 0 = Horizontal, Straight, Linear
  • 1 = Horizontal, Straight, Const. Elliptical
  • 2 = Inclined, Straight, Circular
  • 3 = Inclined, Straight, Variable Elliptical
  • 4 = Inclined, Straight, Linear
  • 5 = Multislope, Linear
  • 6 = Multislope, Triple slope, Variable Elliptical
  • 7 = Multislope, Dual slope, Linear
  • 8 = Multislope, Dual slope, Variable Elliptical
  • 9 = Ignore
• ${\text{Deck position}}$ is the location of the deck (1 = first, 2 = second, 3 = third, 4 = fourth)
• ${\text{Wet screening}}$ indicates whether the wet screening factor, $E$, should be applied (True/False)
• $d_{i}$ is the size of the square mesh interval that feed mass is retained on (mm)
• $m$ is the number of ore types
• $Q_{\rm {M,F}}$ is feed solids mass flow rate by size and ore type (t/h)

Results

The results are displayed in Excel as an array corresponding to the matrix notation below:

$mdUnit\_Screen\_Metso={\begin{bmatrix}{\begin{bmatrix}l{\text{ (m)}}\\{\text{Aperture (mm)}}\\{\text{OAF (m}}^{2}{\text{/m}}^{2}{\text{)}}\\{\text{Opening shape}}\\{\text{Particle shape}}\\\rho _{\rm {S}}{\text{ (t/m}}^{3}{\text{)}}\\{\text{Oversize fraction (frac)}}\\{\text{Half-size fraction (frac)}}\\A{\text{ (t/h/m}}^{2}{\text{)}}\\B{\text{ (-)}}\\C{\text{ (-)}}\\F{\text{ (-)}}\\E{\text{ (-)}}\\F{\text{ (-)}}\\G{\text{ (-)}}\\H{\text{ (-)}}\\I{\text{ (-)}}\\J{\text{ (-)}}\\K{\text{ (-)}}\\L{\text{ (-)}}\\Q_{\rm {spec}}{\text{ (-)}}\\Q_{\rm {U}}{\text{ (-)}}\\{\text{Screen area (m}}^{2}{\text{)}}\\{\text{Required area (m}}^{2}{\text{)}}\\{\text{Load (frac)}}\\(E_{\rm {US}})_{\rm {T}}\\(E_{\rm {US}})_{\rm {A}}\\n_{\rm {L}}{\text{ (/m)}}\\\end{bmatrix}}{\begin{array}{cccc}{\begin{bmatrix}{\bar {d}}_{1}{\text{ (mm)}}\\\vdots \\{\bar {d}}_{n}{\text{ (mm)}}\end{bmatrix}}&{\begin{bmatrix}(Q_{\rm {M,OS}})_{11}{\text{ (t/h)}}&\dots &(Q_{\rm {M,OS}})_{1m}{\text{ (t/h)}}\\\vdots &\ddots &\vdots \\(Q_{\rm {M,OS}})_{n1}{\text{ (t/h)}}&\dots &(Q_{\rm {M,OS}})_{nm}{\text{ (t/h)}}\\\end{bmatrix}}&{\begin{bmatrix}(Q_{\rm {M,US}})_{11}{\text{ (t/h)}}&\dots &(Q_{\rm {M,US}})_{1m}{\text{ (t/h)}}\\\vdots &\ddots &\vdots \\(Q_{\rm {M,US}})_{n1}{\text{ (t/h)}}&\dots &(Q_{\rm {M,US}})_{nm}{\text{ (t/h)}}\\\end{bmatrix}}&{\begin{bmatrix}(E_{\rm {oa}})_{1}{\text{ (frac)}}\\\vdots \\(E_{\rm {oa}})_{n}{\text{ (frac)}}\end{bmatrix}}\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\end{array}}\end{bmatrix}}$

where:

• ${\text{Opening shape}}$ is the shape of the apertures (= 0 if all defined rows have square apertures, = 1 otherwise)
• ${\text{Particle shape}}$ is the shape of the feed particles based on the aspect ratio (= 1 if $d_{\rm {AR}}=1$, = 2 otherwise)
• ${\text{Oversize fraction}}$ is the fraction of feed particles larger than the aperture size, i.e. $1-P_{\rm {Aperture}}$ (frac)
• ${\text{Half-size fraction}}$ is the fraction of feed particles smaller than the half the aperture size, i.e. $P_{0.5{\rm {Aperture}}}$ (frac)
• $Q_{\rm {U}}$ is the mass flow rate of particles in the feed smaller than the aperture size, i.e. $Q_{\rm {M,F}}.P_{\rm {Aperture}}$ (frac)
• ${\text{Screen area}}$ is the total area of all defined rows, i.e. $l\times w$ (m²)
• ${\text{Required area}}$ is the area required to screen the given feed at 100% load, i.e. $Q_{\rm {U}}.S{\big /}Q_{\rm {spec}}$ (m²)
• $(E_{\rm {US}})_{\rm {T}}$ is the target efficiency of undersize removal required by the screen capacity calculations (frac)
• $(E_{\rm {US}})_{\rm {A}}$ is the actual efficiency of undersize removal achieved by the screen (frac)
• $n_{\rm {L}}$ is number of trials parameter (/m) required to achieve the target efficiency (/m)
• $Q_{\rm {M,OS}}$ is mass flow rate of solids to the oversize stream (t/h)
• $Q_{\rm {M,US}}$ is mass flow rate of solids to the undersize stream (t/h)

Example

The images below show the selection of input arrays and output results in the Excel interface.

Figure 4. Example showing the selection of the Parameters (blue frame) array in Excel. Figure 5. Example showing the selection of the Rows (pink frame) array in Excel.

Figure 6. Example showing the selection of the Size (red frame), Feed (purple frame), and OreSG (green frame) arrays in Excel.

Figure 7. Example showing the outline of the Results (light blue frame) array in Excel.

SysCAD

The sections and variable names used in the SysCAD interface are described in detail in the following tables.

Note that both a Deck page and a Partition page are provided provided for each connected oversize discharge stream.

MD_Screen page

The first tab page in the access window will have this name.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
Tag	Display	This name tag may be modified with the change tag option.
Condition	Display	OK if no errors/warnings, otherwise lists errors/warnings.
ConditionCount	Display	The current number of errors/warnings. If condition is OK, returns 0.
GeneralDescription / GenDesc	Display	This is an automatically generated description for the unit. If the user has entered text in the 'EqpDesc' field on the Info tab (see below), this will be displayed here. If this field is blank, then SysCAD will display the unit class ID.
Requirements
On	CheckBox	This enables the unit. If this box is not checked, then the MassFracToOS option appears below.
MassFracToOS	Input	Only appears if the On field above is not checked. Specifies the fraction of feed mass that reports to the overflow stream when the model is off.
NumParallelUnits	Input	The number of parallel, identical units to simulate: Feed is divided by the number of parallel units before being sent to the unit model. Unit model products are multiplied back by the same value and returned to the SysCAD product streams. All unit model result values are shown per parallel unit.
Options
ShowQFeed	CheckBox	QFeed and associated tab pages (eg Sp) will become visible, showing the properties of the combined feed stream.
SizeForPassingFracCalc	Input	Size fraction for % Passing calculation. The size fraction input here will be shown in the Stream Summary section.
FracForPassingSizeCalc	Input	Fraction passing for Size calculation. The fraction input here will be shown in the Stream Summary section.
Stream Summary
MassFlow / Qm	Display	The total mass flow in each stream.
SolidMassFlow / SQm	Display	The Solids mass flow in each stream.
LiquidMassFlow / LQm	Display	The Liquid mass flow in each stream.
VolFlow / Qv	Display	The total Volume flow in each stream.
Temperature / T	Display	The Temperature of each stream.
Density / Rho	Display	The Density of each stream.
SolidFrac / Sf	Display	The Solid Fraction in each stream.
LiquidFrac / Lf	Display	The Liquid Fraction in each stream.
Passing	Display	The mass fraction passing the user-specified size (in the field SizeForPassingFracCalc) in each stream.
Passes	Display	The user-specified (in the field FracForPassesSizeCalc) fraction of material in each stream will pass this size fraction.

Deck page

The Deck page is used to specify the required model method and associated input parameters.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
Deck
On	Checkbox	This enables the deck. If off, the feed to this deck passes directly to the next deck (or undersize) without partition.
Method	Partition (User)	The partition to oversize for each size interval is defined by the user. Different values can be used for different solids.
	Partition (Reid-Plitt)	The partition to oversize for each size interval is defined by a Reid-Plitt efficiency curve. Different parameters can be used for different solids.
	Partition (Whiten-Beta)	The partition to oversize for each size interval is defined by a Whiten-Beta efficiency curve. Different parameters can be used for different solids.
	Vibrating (Karra)	The Karra vibrating screen model is used to determine the partition of solids to oversize and undersize for each size interval.
	Vibrating (Whiten)	The Whiten vibrating screen model is used to determine the partition of solids to oversize and undersize for each size interval.
	Vibrating (Metso)	The Metso vibrating screen model is used to determine the partition of solids to oversize and undersize for each size interval.
	Fine Wet (Mwale)	The Mwale fine wet screen model is used to determine the partition of solids to oversize and undersize for each size interval.
	Dewatering (Ng)	The Ng dewatering screen model is used to determine the moisture content of oversize material, and the partition of solids to oversize and undersize for each size interval.
HelpLink		Opens a link to this page using the system default web browser. Note: Internet access is required.
Parameters
ScreenType	Ignore	The screen type factor (K) is ignored
	Horizontal, Straight, Linear	The screen deck slope and motion configuration selected from Table 4.
	Horizontal, Straight, Const. Ellip.
	Inclined, Straight, Circular
	Inclined, Straight, Var. Ellip.
	Inclined, Straight, Linear
	Multislope, Linear
	Multislope, Triple slope, Var. Ellip.
	Multislope, Dual slope, Linear
	Multislope, Dual slope, Var. Ellip.
WetScreening	True/False	Indicates if the deck is wet screening (sprays, slurry etc).
DeckPosition	Input	Position of the deck, 1 = First, 2 = Second etc.
ScreenWidth / W	Input	Width of the screen.
SafetyFactor / S	Input	Value of the safety factor S.
ParticleAspectRatio / ParticleAR	Input	Value of the particle aspect ratio, i.e. (second longest dimension):(longest dimension).
Rf	Input	Fines recovery parameter, fraction of the finest particles or liquids split to oversize stream.
Lambda	Input	Fines recovery parameter, shape factor.
Rows
NumRows	Input	Number of screen panel rows.
L	Input	Length of the row in the direction of travel.
ApertureL / D1	Input	Aperture length.
ApertureW / D2	Input	Aperture width.
OpenArea / fo	Input	Open area fraction of the row.
Liquids
LiquidsSeparMethod	Split To OS (User)	Liquids are split to oversize by a user-defined fraction of liquids in the feed.
	Split To OS (Rf)	Liquids are split to oversize by the Rf fraction specified for the screen model.
	OS Solids Fraction	Sufficient liquids mass is recovered to the oversize stream to yield the user-defined oversize solids mass fraction value (if possible).
	OS Liquids Fraction	Sufficient liquids mass is recovered to the oversize stream to yield the user-defined oversize liquids mass fraction value (if possible).
OSSolidsFracReqd / OS.SfReqd	Input	Required value of the mass fraction of solids in the oversize stream. Only visible if OS Solids Fraction is selected.
OSLiquidsFracReqd / OS.LfReqd	Input	Required value of the mass fraction of liquids in the oversize stream. Only visible if OS Liquids Fraction is selected.
LiqSplitToOS / OS.LiqSplit	Input/Display	The fraction of feed liquids recovered to the oversize stream.
Results
ScreenLength	Display	Total length of all defined rows.
Aperture	Display	Smallest aperture dimension of all defined rows.
OpenAreaFraction / OAF	Display	Average open area fraction of all defined rows.
OpeningShape	Round	Aperture shape is round.
	Square	Aperture shape is square based on aperture dimensions of all rows.
	Rectangular	Aperture shape is rectangular based on aperture dimensions of all rows.
ParticleShape	Rounded	Particle shape is rounded.
	Cubical	Particle shape is cubical based on particle aspect ratio.
	Flaky	Particle shape is flaky based on particle aspect ratio.
SolidsDensity / SRho	Display	Combined density of all solids with a particle size distribution property.
Oversize	Display	Fraction of oversize particles in deck feed.
Halfsize	Display	Fraction of half-size particles in deck feed.
Factor
BasicCapacity / A	Display	Basic capacity of the screen.
OversizeFactor / B	Display	Particle oversize factor.
HalfSizeFactor / C	Display	Particle half-size factor.
DeckPosition / D	Display	Deck location factor.
WetScreening / E	Display	Wet screening factor.
MaterialWeight / F	Display	Material weight (density) factor.
SurfaceOpenArea / G	Display	Open area factor.
OpeningShape / H	Display	Opening shape factor.
ParticleShape / I	Display	Particle shape factor.
Efficiency / J	Display	Efficiency factor.
ScreenType/ K	Display	Screen type factor.
Moisture / L	Display	Feed moisture factor.
Load-Efficiency
AvailableArea	Display	Area available for screening, i.e. total screen length x width.
RequiredArea	Display	Screening area required to treat feed stream at 100% loading.
Load	Display	Ratio of the flow rate of sub-aperture particles in the deck feed to the undersize transmission capacity of the deck.
Efficiency	Display	Fraction of total sub-aperture sized material in deck feed that is actually recovered to the deck undersize stream.

Partition page

The Partition page is used to specify or display the partition by species and size values.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
Distribution
Name	Display	Shows the name of the SysCAD Size Distribution (PSD) quality associated with the feed stream.
IntervalCount	Display	Shows the number of size intervals in the SysCAD Size Distribution (PSD) quality associated with the feed stream.
SpWithPSDCount	Display	Shows the number of species in the feed stream assigned with the SysCAD Size Distribution (PSD) quality.
Partition
Method	Model/User	Select model-calculated or user-defined partition to separate each solids species type.
Density	Display	Density of each solid species.
Size	Display	Size of each interval in mesh series.
MeanSize	Display	Geometric mean size of each interval in mesh series.
All (All column)	Display	Actual overall partition to oversize of all solid species, for each size interval. Excludes solid species not present in the screen feed.
Partition	Display	Partition to oversize for each size interval, in each solid species, as determined by the selected model or user defined value. Note: These values are displayed regardless of whether the solid species is present in the screen feed or not.
All (All row, All column)	Display	Displays the actual, total, partition of all solids with a particle size distribution property in the feed to oversize. Excludes solid species not present in the screen feed.
All (All row, per species)	Display	Actual overall partition to oversize for each solid species, for all size intervals in that species. Excludes solid species not present in the screen feed.

About page

This page is provides product and licensing information about the Met Dynamics Models SysCAD Add-On.

Tag (Long/Short)	Input / Display	Description/Calculated Variables/Options
About
HelpLink		Opens a link to the Installation and Licensing page using the system default web browser. Note: Internet access is required.
Information		Copies Product and License information to the Windows clipboard.
Product
Name	Display	Met Dynamics software product name
Version	Display	Met Dynamics software product version number.
BuildDate	Display	Build date and time of the Met Dynamics Models SysCAD Add-On.
License
File		This is used to locate a Met Dynamics software license file.
Location	Display	Type of Met Dynamics software license or file name and path of license file.
SiteCode	Display	Unique machine identifier for license authorisation.
ReqdAuth	Display	Authorisation level required, MD-SysCAD Full or MD-SysCAD Runtime.
Status	Display	License status, LICENSE_OK indicates a valid license, other messages report licensing errors.
IssuedTo	Display	Only visible if Met Dynamics license file is used. Name of organisation/seat the license is authorised to.
ExpiryDate	Display	Only visible if Met Dynamics license file is used. License expiry date.
DaysLeft	Display	Only visible if Met Dynamics license file is used. Days left before the license expires.

Additional notes

• Solid species that do not possess a particle size distribution property are split according to the overall mass split of the default particle size distribution species selected in the SysCAD Project Configuration.
• If the default particle size distribution species is not present in the unit feed, the overall split of all other species with particle size distributions combined is used, as determined by the model.
• Gas phase species report directly to the undersize stream without split.

See also

• Vibrating Screen (Whiten)